When looking at screens for screen printing you may notice two different numbers for the same screen. These are UK and US types of measurements. In the UK, the ‘T count’ refers to the number of threads per centimetre. In the US, the number refers to the number of threads per inch. As it’s based on a larger area, the US number is always higher.
A quick note, mesh will either be yellow or white in colour. The difference here is that the yellow mesh absorbs more light compared to white mesh. It stops light scattering, therefore helping expose intricate details in designs.
A little reminder. Different mesh counts will hold different amounts of emulsion, this is due to the size difference in the holes and variation in thread thickness on coarser mesh counts. Therefore a lower mesh count will hold a higher amount of emulsion. But don’t worry, the difference isn’t extreme. You may just need to change up exposure times ever so slightly to allow for the amount of emulsion on the screen. More emulsion on the screen, means longer exposure times
Now, let’s discuss the differences in the most commonly used mesh counts.
UK 32T / US 80
Low mesh count.
Useful for printing bold designs as it allows more ink to be pushed through the screen.
Used for specialist inks such as Glitter or Flakes (this allows the larger particles to be deposited on the substrate)
Most suited to paper printing, does NOT always give the best result on fabric
What ink can I use with 32T/80 mesh?
Specialty inks
White plastisol
Low bleed
Poly inks
UK 43T / US 110
The most commonly used mesh
Ideal for printing bold/solid designs on fabric
Lay down a moderate deposit of ink
Perfect for printing an under base
Use with either waterbased or plastisol ink
What ink can I use with 43T/110 mesh?
Specialty inks
Standard plastisol
White plastisol
Low bleed
Poly inks
Glow in the dark
Standard Waterbased
Hybrid Wasterbased
Discharge ink
UK 55T / US 140
Perfect for printing on fabric when a little more detail is required
What ink can I use with 55T/140 mesh?
Specialty inks
Standard plastisol
White plastisol
Low bleed
Poly inks
Glow in the dark
Hybrid Wasterbased
Discharge ink
UK 62T / US 156
This is a medium mesh count
Good for printing a fine detail or halftone onto fabric.
Can be used when printing onto paper.
What ink can I use with 62T/156 mesh?
Standard plastisol
Standard waterbased
White plastisol
Low bleed
Poly inks
Glow in the dark
Hybrid Wasterbased
Discharge ink
UK 77T / US 196
Fantastic for finer detail
Good for printing on lightweight garments
Still good for printing on paper and card
What ink can I use with 77T/196 mesh?
Standard plastisol
Standard waterbased
White plastisol
Low bleed
Poly inks
Glow in the dark
Hybrid Wasterbased
Discharge ink
UK 90T / US 230
The most common mesh used for printing higher detailed designs
Great for top layer prints, leaving behind a thinner coat of ink